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⏱️
Prep Time
15 Minutes
🔥
Cook Time
30 Minutes
⏰
Total Time
45 Minutes
🌍
Cuisine
American
📊
Difficulty
Medium
🍽️
Yield
8 Servings (1 large casserole)
Discover the perfect combination of flavors and textures that will elevate your grilled cheese game to new heights. Imagine tender slices of roast beef, caramelized onions, and crunchy bell peppers, all wrapped up in a rich and creamy blanket of melted mozzarella cheese, sandwiched between crispy bread. This indulgent twist on a classic comfort food takes the humble grilled cheese to new heights, marrying the bold flavors of a Philly cheesesteak with the cozy warmth of a comforting casserole. The result is a dish that’s both nostalgic and innovative, sure to become a new favorite.
Why Choose This Philly Cheesesteak Grilled Cheese Casserole
This recipe is a game-changer for anyone looking to elevate their comfort food game. The combination of tender roast beef, caramelized onions, and melted mozzarella cheese, all wrapped in a buttery crust, is a match made in heaven. What sets this recipe apart is the ease of preparation – simply grill the sandwich, assemble the casserole, and bake until golden brown. The result is a dish that’s both impressive and effortless, perfect for a weeknight dinner or a weekend gathering. With minimal ingredients and only seven steps, you’ll be able to enjoy this indulgent treat without breaking a sweat.
Health Benefits of Philly Cheesesteak Grilled Cheese Casserole
Thinly sliced roast beef is an excellent source of protein, containing about 26 grams per 3-ounce serving. Additionally, it’s a rich source of vitamin B12, important for the production of red blood cells and the maintenance of a healthy nervous system. Onions, a staple in many cuisines, are a powerhouse of antioxidants and fiber, containing quercetin, a compound with anti-inflammatory properties.
Green bell peppers are a crunchy and flavorful addition to this recipe, providing a boost of vitamin C and beta-carotene, a precursor to vitamin A. Vitamin A is essential for healthy vision, immune function, and skin health. Brown gravy mix may not seem like a nutrient-rich ingredient, but it typically contains iron, an essential mineral that helps transport oxygen throughout the body.
Whole wheat bread, a healthier alternative to white bread, is rich in fiber, iron, and B vitamins, making it a nutritious choice for this recipe. Margarine or butter, while high in calories, contains fat-soluble vitamins A, D, E, and K, which are important for immune function, bone health, and blood clotting. Mozzarella cheese, a popular melted cheese option, is a good source of calcium, essential for strong bones
Ingredients For “Philly Cheesesteak Grilled Cheese Casserole”
→ Philly Filling
- 9 oz thinly sliced roast beef
- 1 cup yellow onion, diced
- 1 cup green bell pepper, diced
- 0.87 oz brown gravy mix packet
- 1/2 cup water
→ Casserole Assembly
- 12 slices white or whole wheat bread
- 1/2 cup margarine or butter, softened
- 4 cups shredded mozzarella cheese
Instructions For “Philly Cheesesteak Grilled Cheese Casserole”

1
Prep and Start the Filling
Preheat your oven to 400°F and grease a 9×13 inch baking dish. Chop the roast beef slices into bite-sized pieces – this makes it easier to eat and distributes the flavor better throughout the casserole.
2
Cook the Philly Mixture
Heat a large skillet over medium-high heat with a dab of butter or margarine. Add the chopped roast beef, diced onions, and green peppers. Cook everything together, stirring frequently, until the onions become translucent and the peppers start to soften – about 5-7 minutes.
3
Add the Gravy
Sprinkle the brown gravy mix over the beef and vegetables, then add the water. Stir everything together until the gravy coats all the ingredients evenly. This creates that rich, savory base that ties all the flavors together. Remove from heat and set aside.
4
Create the Bottom Layer
Spread 1/4 cup of margarine on 6 slices of bread, then cut each slice in half. Place these pieces margarine-side down in a single layer in your greased baking dish. Sprinkle 2 cups of mozzarella cheese over the bread layer.
5
Add the Filling and More Cheese
Spoon the roast beef mixture evenly over the cheese layer, spreading it out to cover the bread completely. Top with the remaining 2 cups of mozzarella cheese – this creates those amazing gooey, stretchy layers.
6
Top and Bake
Spread margarine on the remaining 6 slices of bread and cut them in half. Place these pieces margarine-side up on top of the casserole in a single layer. Bake for 26-30 minutes until the top bread is golden brown and the cheese is bubbly.
7
Slice and Serve
Let the casserole rest for about 5 minutes before slicing – this helps it hold together better. Cut into squares and serve immediately while the cheese is still melted and gooey. This is comfort food at its finest!
Delicious Variations of Philly Cheesesteak Grilled Cheese Casserole
Add some spice to this classic casserole by substituting the yellow onion with a sweet and tangy caramelized onion, cooked with a pinch of red wine and a sprinkle of thyme. Alternatively, swap the green bell pepper for a crunchy and slightly sweet jicama, diced and tossed with a squeeze of lime juice.
For a Mediterranean twist, swap the mozzarella for crumbled feta cheese and add some chopped Kalamata olives and artichoke hearts to the mix. If you prefer a spicier option, add some diced jalapeños or sliced hot peppers to the casserole for an extra kick.
Try baking the casserole in mini cast-iron skillets for individual servings or in a 9×13 inch baking dish for a crowd-pleasing main course.
Chef’s Tips for Perfecting Your Philly Cheesesteak Grilled Cheese Casserole
When working with thinly sliced roast beef, it’s essential to temper the meat to prevent it from becoming tough and chewy. To do this, remove the meat from the refrigerator and let it sit at room temperature for at least 30 minutes before slicing. This allows the fibers to relax, making it easier to achieve thin, even slices.
When sautéing the onions and bell peppers, it’s crucial to cook them low and slow to develop their natural sweetness. Cook them over medium-low heat, stirring occasionally, until they’re softened and caramelized. This will add depth and complexity to the dish.
When mixing the brown gravy mix packet with water, make sure to whisk vigorously to prevent lumps from forming. A smooth, lump-free gravy is essential for a well-balanced flavor profile.
When assembling the casserole, don’t be afraid to get a little messy. Place the shredded mozzarella cheese evenly over the top of the bread slices, then use your hands to gently press it down, ensuring it adheres to the bread.
Mistakes to Avoid When Preparing Philly Cheesesteak Grilled Cheese Casserole
Overstirring is a common mistake that can lead to a grainy or separated sauce. When making the brown gravy, be gentle when whisking the mixture to avoid breaking down the starches and creating an unpleasant texture. Instead, mix the gravy powder with the water until it forms a smooth paste, then gradually whisk in any additional liquid until the desired consistency is achieved.
Inadequate browning of the bread can result in a lackluster crust on the finished casserole. To achieve a rich, golden-brown color, make sure to butter each slice of bread on both sides before topping with the mozzarella cheese. This will help the bread cook evenly and add flavor to the dish.
Insufficient melting of the cheese can leave the casserole with a cold, congealed center. To ensure a creamy, melted cheese topping, make sure to place the casserole in the oven until the cheese is bubbly and slightly puffed. You can also broil the top for an additional minute to achieve a crispy, golden-brown crust.
Not letting the casserole rest before serving can result in a messy, oozing disaster. To prevent this, remove the casserole from the oven and let it sit
Tips and Tricks to Perfect Your Philly Cheesesteak Grilled Cheese Casserole
Start by revving up your grill to the perfect temperature – 375°F. This will ensure that your cheese is melted to perfection and your bread is toasted to a golden brown. Speaking of toasting, use a trick to get that perfect crunch without sacrificing your bread’s texture: broil your bread for 30 seconds to a minute before assembling the casserole. This will give it a nice crispiness that will hold up to the gooey cheese and savory beef.
When it comes to the beef, use thinly sliced roast beef for the best results. You can also use leftover roast beef if you have some on hand. Make sure to season it with salt and pepper for added flavor.
Now it’s time to assemble the casserole. Start with a layer of beef, followed by a layer of onions and bell peppers. Sprinkle some brown gravy mix on top of the vegetables and then add a layer of bread. Repeat this process until you’ve used up all of the ingredients, finishing with a layer of cheese on top.
FAQ About the Recipe Philly Cheesesteak Grilled Cheese Casserole
How long does it take to make Philly Cheesesteak Grilled Cheese Casserole?
This Philly Cheesesteak Grilled Cheese Casserole recipe typically takes about 30-45 minutes from start to finish, depending on your cooking experience and preparation time.
Can I make Philly Cheesesteak Grilled Cheese Casserole ahead of time?
Yes, you can prepare Philly Cheesesteak Grilled Cheese Casserole in advance. Store it properly covered in the refrigerator and reheat when ready to serve for best results.
What ingredients can I substitute in this recipe?
Philly Cheesesteak Grilled Cheese Casserole is quite flexible with ingredient substitutions. You can adjust seasonings, swap similar ingredients, or modify it to suit your dietary preferences and available ingredients.
How should I store leftover Philly Cheesesteak Grilled Cheese Casserole?
Store leftover Philly Cheesesteak Grilled Cheese Casserole in an airtight container in the refrigerator for up to 3-4 days. Reheat gently to maintain the best texture and flavor.
Conclusion
So, what are you waiting for? Give this mouthwatering masterpiece a try and indulge in the ultimate comfort food experience. The combination of tender roast beef, caramelized onions and bell peppers, and gooey melted mozzarella cheese is sure to become a new favorite. And the best part? It’s ridiculously easy to make! Gather your friends and family around the table and get ready for a culinary adventure that will leave everyone wanting more. Who else is ready to sink their teeth into a slice (or three) of this heavenly delight?
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